HOW TO SOLVE COMMON POWDER FLOWABILITY PROBLEMS

Welcome to a smoother production process. Dealing with powders and granules can sometimes feel like a guessing game. From unexpected caking to materials getting stuck in bins, flow difficulties pop up in almost every industry. But understanding exactly how your materials behave can change everything.

At Material Flow Solutions Inc., we use sound science and over 50 years of experience to help you conquer these challenges. We provide cost-effective, engineered solutions based on measured flow properties. Let’s look at how targeted testing can transform your operations and boost your bottom line.

The Science of Bulk Solids Handling

Whether you work in pharmaceuticals, food processing, agriculture, or chemicals, bulk solids handling requires careful planning. Moving materials from one stage of production to the next should be reliable and efficient. When systems are properly designed using the latest test technology, your bulk solids will flow exactly where and how you want them to.

Key Tests for Reliable Production

We offer both the testing and the design experience needed to solve complex flow problems. Here is a look at the critical evaluations that help keep your facility running smoothly.

Powder Flowability Test

A proper powder flowability test is the first step to eliminating bottlenecks. By measuring how your materials move under different conditions, our experts can pinpoint exactly why operations slow down. This data helps us propose specific, flow-improving designs for your equipment, ensuring higher product quality and consistency.

Bulk Material Flow Test

Understanding the broader picture of your production line is just as important. A bulk material flow test looks at how large quantities of product behave in silos, hoppers, and feeders. This helps prevent frustrating, time-consuming issues like arching and out-of-spec discharge.

Powder Segregation Test

Your product quality relies on consistency. If your powder mixtures separate during transport or storage, the final product suffers. A powder segregation test identifies why and how this separation happens. With this information, we can engineer a custom solution that keeps your blends perfectly mixed from start to finish.

Particle Properties Test

At the heart of every flow issue are the particles themselves. A particle properties test examines the size, shape, and friction of individual grains. These tiny details give us huge insights into particle-level interactions. By understanding these core characteristics, we can help you achieve new levels of success and throughput.

Partner with Us for Smoother Operations

Optimizing your production performance doesn't have to be a headache. With the right data and expert engineering, you can eliminate flow issues for good. Dr. Kerry Johanson and our knowledgeable team are dedicated to giving you the tools you need for higher efficiency and profitability. Reach out to Material Flow Solutions today, download our company brochure, and let's get your materials moving smoothly.