Plastic injection molding tooling & services

You must have heard about the most versatile method of producing plastic parts- The technology of plastic injection molding. If not, then before moving further let’s discuss about the highlights of popular process which has been used to create various plastic components.

Plastic injection molding is one of the most preferred methods of producing plastic components. It is not only affordable, but it is also extremely efficient. Here are the few benefits of using this process of manufacturing-

• Though the speed of production depends on the complexity and size of mold but this production method is considered as fastest, especially when it comes to the production of similar parts. Millions of same plastic components can be produced in limited period of time.
• There are large material choices and good color control in this production method. Multiple plastic materials can be used simultaneously. Myriads of plastic products can be made in required color with greater design flexibility.
• Most of the production step is automated so its saves on labor cost. Automation automatically reduces the overall cost of production and it is easy to manage and control production operations.
• There is very little requirement of post-production and the finished parts comes out to be highly strong. This is because of the possibility to use fillers in the moulding material.

Injection molding tooling

Mould tools play the most crucial role in the correct formation of the end product through the process of injection molding. Accurate design of tools and mold is what gives the final products its shape and maintain its functionality. So, here we will discuss some important mould tools of injection molding process-

Precise mould plate machining and construction is essential to reduce mould price. You’ll generally see- two-plate mold and three-plate mold.

Two-plate mold- Two plate mold is most commonly used mold type. It is simple in design and cost is also low. It has less lead time and lower cycle time in production of components as compared to three plate mold. For multicavity two plate injection mold, balancing of molten plastic is could be a problem.

Three-plate mold- Three plate injection molds have mold splitting in three sections. It offers flexibility in gating location and the removal of gate operations is eliminated to some extents. It has complex tool design and material wastage is also higher. Three plate molds is low cost alternative of hot runner mold.

Other mold types include-

Family mold- It has single mold base and different cavities. It is cost saving option and highly versatile.

Hot runner mold- It uses temperature controlled manifolds and has high maintenance cost.

Cold runner mold- It is least complicated mold type but has lower running cycle.

Nicety’s injection molding services

No doubt, injection molding is a great process! Its flexibility, versatility, affordability makes it a perfect choice for producing high volume of plastic components in a limited period of time. So, Why not to try excellent injection molding services by nicety molds. Just visit http://www.nicety-mould.com/

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